Complex Optical Design, Prototype and Manufacture

What differentiates Clear Align is the experience we bring in manufacturing to the design table. This experience creates viable, easy-to-qualify, solutions that can be reproduced consistently using the latest assembly technology. We integrate state-of-the-art technology from our suppliers including fiber and lens fabrication, coatings, precision machining, and chip or focal-plane-array fabrication capabilities into sophisticated design solutions. We provide a well defined Design for manufacture (DFM) approach that involves:

Technical Analysis
We determine the manufacturability of the present product and compare with similar products on the market.

Objectives Setting
Clear targets are identified for production costs, quality, flexibility, risk, lead-time, efficiency and operating environment.

Function Definition
Our design team defines the product function needs and design tradeoffs.

Concept Development
Multiple concepts are developed that meet customer requirements.

Concept Evaluation and Selection
The manufacturability of the proposed concepts are assessed in terms of the DFM objectives. Then best fit concept is selected.

Translation to Design
We communicate the chosen concept to the development team for detailed design.

Prototype Development and Design Verification The prototype is built and undergoes a series of optical, mechanical and environmental tests.

Transfer to Manufacturing
The design team and the manufacturing team ensure a smooth transition to volume production.