Optical Prototype Services for Imaging, Laser and Fiber Optic Systems
We give you the power to expand and deliver rapidly …
Clear Align’s expert engineering staff can deliver the qualified optical prototypes you require before volume production begins. Our team members are knowledgeable, accurate and dedicated critical thinkers who are poised to help with challenging projects. We have a history of turning around failing programs against great technical odds.
Leverage our experienced engineers at the design and prototype phase of your program in order to maximize the benefits you will receive in manufacturing. We design and assemble prototypes focusing on production requirements of our customers and leverage the latest technology and knowledge in process engineering, materials, assembly equipment and assembly process optimization.
Prototype Capabilities
Imaging  |
Fiber-Optics  |
| Assembly |
Assembly |
| - optical and optomechanical assembly |
- optoelectronic and fiber optic assembly |
| - centering stations |
- submicrometer optical alignment and coupling |
| - adhesive and epoxy expertise |
- adhesive and epoxy expertise |
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- solder selection and hierarchy expertise |
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- hermetic sealing and leak detection |
| Testing |
Testing |
| - MTF testing of optical subassemblies |
- general fiber optic performance testing |
| - interferometric testing of optical components and subassemblies |
- electronic testing |
| - Mechanical inspection technology |
Qualification testing |
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Thermal shock
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Thermal cycling
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Mechanical shock
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Vibration
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EMI
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Salt test
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Coating adhesion testing
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Acoustic sensitivity testing |
At Clear Align, we can certify performance of your prototype to military or space qualification standards. Our fabrication and assembly are completed in an ITAR-compliant facility. In preparation for volume manufacturing, Clear Align’s engineers can perform failure-mode-effects analysis to enable optimization of manufacturing processes.
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