With AS9100 quality management system, Enterprise Resource Planning controls, online project management, and all-electronic build documentation and quality data recording, Clear Align is an ideal partner to design and manufacture systems for high reliability, rugged applications. Extensive technical experience and background in optics, imaging, lasers, and optoelectronics ensure a high level of confidence for military and aerospace requirements.

Imaging and Laser Systems for Aerospace

Examples of Flight and Satellite Applications

• Fiber-optic components and systems for satellite applications
• Laser-based sensor
• Infrared Sensors for Flight Applications
• Multispectral Imaging Systems for Unmanned Vehicles
• Helmet-mounted displays

Clear Align’s roots are firmly in the Aerospace market, and provides state-of-the-art Intelligence, Surveillance, and Reconnaissance (ISR) solutions used to detect threats and defend our nation. The company in an established leader in space qualified fiber optic systems and components. Whether you need high-precision fiber optics or complete turn-key optical sensing systems for UAV applications, Clear Align can deliver. Talk to Clear Align during any phase of your product’s lifecycle — concept, design, prototyping, volume production — and you will find a highly capable and talented engineering team willing and able to meet your objectives.

Design to Manufacture

The company boasts premier engineering in which each lead designer has over 20 years experience, coupled with state-of-the-art prototype and manufacturing facilities. Clear Align combines expertise in optical, mechanical, electric and software development in one supplier. Our Design-for-Manufacture approach enables ruggedized and cost-effective products to be delivered to market quickly. We specialize in integrating Commercial Off the Shelf (COTS) solutions that provide both reliability and cost reduction.

Our well-defined product development cycle provides stage gates appropriate to the aerospace market for each step of development, including system requirements review (SRR), preliminary design review (PDR), critical design review (CDR), and manufacturing readiness reviews (MRR).

Facility

Our development and manufacturing facility boasts Class 100 to Class 10,000 assembly and coupling with precision down to 0.1 µm in an ISO 9001:2000 compliant environment. As an added bonus, Clear Align can fully qualify your devices in house to ensure they meet your stringent environmental and mechanical requirements. Our design and prototyping team is closely integrated with our precision manufacturing operations, making Clear Align the ideal location for complex system assembly.

Market Requirements

Clear Align understands the regulatory requirements of the aerospace market and provides engineering expertise on the more sensitive flight programs. ITAR compliant production and a DCAA compliant operation serve our aerospace clients.

A wide variety of off-the-shelf and pre-engineered solutions for lenses and systems in visible and infrared provides cost effective ways to address industrial imaging applications such as machine vision, security, and scientific applications.

Optical Design and Prototype

With the rapid integration of fiber optics and imaging technology, the commercial market has seen many changes. Many customers find themselves facing newly emerged applications without sufficient background in optical design and assembly to meet the market requirements. Technologies and innovations as varied as thermal imaging and fiber-optic detection enable our customers to manufacturing optical systems that were once considered impossible or improbable. Clear Align can help these customers overcome significant technical challenges to open pathways for meeting the demands of their marketplace.

Design to Manufacture

The company boasts premier engineering in which each lead designer has over 20 years experience, coupled with state-of-the-art prototype and manufacturing facilities. Clear Align combines expertise in optical, mechanical, electric and software development in one supplier. Our Design-for-Manufacture approach enables ruggedized and cost-effective products to be delivered to market quickly. We specialize in integrating Commercial Off the Shelf (COTS) solutions that provide both reliability and cost reduction.

Our well-defined product development cycle provides stage gates appropriate to the defense market for each step of development, including system requirements review (SRR), preliminary design review (PDR), critical design review (CDR), and manufacturing readiness reviews (MRR).

Facility

Our development and manufacturing facility boasts Class 100 to Class 10,000 assembly and coupling with a precision of 0.1 µm in an ISO 9001:2000 compliant environment. As an added bonus, Clear Align can fully qualify your device in house to ensure that it meets your stringent environmental and mechanical requirements. Our design and prototyping team is closely integrated with our precision manufacturing operations, making Clear Align the ideal location for complex system assembly.

Advanced Medical Solutions

Optical solutions solve many of today’s medical challenges. Our custom design to manufacturing services are well suited for the critical needs in medical imaging applications. We design and manufacture a wide variety of surgical and analysis tools that incorporate optoelectronics. Additionally, we can support you the FDA approval process with design analysis and environmental qualification services. Examples of products we support include sensors for robotic surgical tools, boroscopes, optical imagery systems in a variety of wavelengths from UV to SWIR for cancer detection, in-vivo sensor for surgical applications, and full medical detection systems delivering more advanced analysis. Additionally many of the leading medical device companies rely on our precision optical components for reliability and consistency.